SK-3 SAMMYING AND SETTING OUT MACHINE
- SK-3 1600 MM. SAMMYING AND SETTING OUT MACHINE WITH 1600 MM WORKING WIDTH
- THE GOODS ARE OF TURKISH ORIGIN. HAVE BEEN PRODUCED IN OZDERSAN TANNERY MACHINES CO. LTD. TOTALLY BRAND NEW MACHINE.
THE MACHINE CONSISTS OF 4 MAIN ROLLERS.
1) AT THE TOP TIGHT SLEEVE FELT ROLLER
2) AT THE UPPER MIDDLE EBONITE COATED ROLLER
3) AT THE LOWER MIDDLE BLADED ROLLER
4) AT THE BOTTOM RUBBER COATED AUXILIARY ROLLER
1) THE MAIN MATERIAL OF TIGHT SLEEVE FELT ROLLER IS MADE OF STAINLESS STEEL. THE INNER DIAMETER OF THE SPECIAL INGREDIENT SLEEVE FELT IN A FREE CONDITION IS LARGER THAN OUTER DIAMETER OF MAIN STAINLESS STEEL ROLLER. SO, BY PASSING STEEL ROLLER INTO SLEEVE FELT WE PROVIDE THE SLEEVE FELT ROLLER. THAN WITH OUR SPECIAL WATERING SYSTEM WE PREPARE THE ROLLER IN FINAL POSITION.
DURING THE REGIME OF THE MACHINE, THE TIGHT SLEEVE FELT FIRSTLY SUCK THE EXTRA CHEMICALS SUCH AS WATER, FILLING, DYE, ETC. FROM THE SKIN THEN LET THEM LEAK OUT.
DURING THE PROCESS, THE SKIN IS CONVEYED ON BLADED ROLLER WHICH STRETCHES AND SMOOTHENS THE SKIN.
WE ONLY USE DOLLFUS & MULLER SLEEVE FELT ON OUR MACHINE. DOLLFUS & MULLER IS ORIGINALLY A FRENCH COMPANY.
THE SETTING OUT FELT HAS A SPECIAL SURFACE TREATMENT WHICH OPTIMIZES THE STRETCHING EFFECT.
2) THE MIDDLE EBONITE COATED ROLLER HAS A PLAIN SHAPED IN TECHNICAL. THE MAIN MISSION OF THE ROLLER IS, TO PROVIDE PRESSURE FOR LEAVING THE EXTRA CHEMICAL OVER THE SLEEVE FELT ROLLER. THE HARDNESS OF THE RUBBER ROLLER IS 100 SHORE. FIRSTLY, WE PRODUCE STAINLESS STEEL PART OF THE ROLLER THEN WE COAT 100 SHORE RUBBER ON IT. THE EBONITE COATED ROLLER IS RIGID, NON-BENDING MATERIAL.
3) DURING THE PROCESS, THE SKIN IS CONVEYED ON BLADED ROLLER WHICH STRETCHES AND SMOOTHENS THE SKIN. THOSE BLADES ARE NOT FOR CUTTING. THEY ARE ONLY A ROUTER. OUR BLADED ROLLER CONSISTS OF 18 LEFT AND 18 RIGHT BLADES AS A TOTAL 36 BLADES. OUR BLADED ROLLER IS AT THE SPRING ARMS. IT MEANS THAT WHEN THE MATERIAL IS THICK, SPRINGS ARE STRESSED, TENSED MORE SO BLADES NEVER DAMAGE THE SKIN. WHEN THE MATERIAL IS THIN, SPRINGS ARE STRESSED, TENSED LESS, SO BLADES NEVER DAMAGE THE SKIN.
4) THE BOTTOM RUBBER COATED AUXILIARY ROLLER HELPS THE SKIN GOES INTO THE BLADED ROLLER BY SPREADING. THE MAIN DUTY OF THE ROLLER IS TO FEED THE SKIN INTO A BLADED ROLLER IN AUXILARIY CONDITION.
EVERY PART OF THE MACHINE IS MADE OF STAINLESS STEEL FOR PROTECTING THE MACHINE FROM CORROSION.
AT PAINTING STAGE, FIRST WE HAVE BEEN COATING THE MACHINE (EVERY PART) WITH EPOXY. THEN, WE PAINT IT WITH A SPECIAL CHEMICAL TO PROVIDE A BETTER PROTECTION.
THE MACHINE IS CONTROLLED WITH HYDRAULIC SYSTEM. WE ONLY USE DUPLOMATIC (ITALIAN) BRAND FOR HYDRAULIC PARTS. FOR HYDRAULIC PUMPS WE USE ONLY VICKERS FROM USA.
ALL THE ELECTRONIC PARTS ARE COMING FROM SCHNEIDER, FRANCE.
ON THE SK-3 SAMMYING AND SETTING OUT MACHINE WE HAVE ADDED SEVERAL EMERGENCY CONTROLS FOR PEREVENTING ANY ACCIDENTS.
1) AIR TUBE. IT WORKS WITH AIR PRESSURE. IT IS VERY SENSITIVE. ALSO IT HAS SENSITIVITY ADJUSTMENT. THE NAME OF THE SYSTEM (BRAND) IS BIRCHER. YOU CAN CHECK THE SYSTEM FROM http://www.dırectındustry.com/prod/bırcher-reglomat/pressure-sensıtıve-safety-edges-5583-14273.html
2) THE MECHANICAL SWITCH. IF YOU PUSH THE COVER, MACHINE AUTOMATICALLY STOPS. WE USE SCHNEIDER XCK-P2110 P16 SWITCH THERE.
3) THE FHOTOCELL SWITCH. WE USE OMRON E3Z-181. THERE IS ONE PHOTOCELL. WHEN IT REALIZEZ A HAND OR ANY KIND OF UNWANTED OBJECT, IT STOPS IMMIDIATELY.
4) COVER SWITCHES. WHEN THE COVER IS OPEN, MACHINE STOPS IMMIDIATELY. (FOR EXAMPLE, WHILE THE OPERATOR IS WORKING AT THE BACK SIDE OF THE MACHINE, OTHER
OPERATOR TRY TO START THE MACHINE. BUT IT IS NOT ACCEPTABLE. ALL OF THE COVERS HAVE TO BE CLOSE.) ON THE COVERS, WE USE SCHNEIDER XCS-A701 AND XCS-Z03 (BOTH OF THEM).
5) THE HAND EMERGENCY STOP. WE USE AGAIN FROM SCHNEIDER XALK174F.
THE HYDRAULIC SYSTEM LIFT SPEED IS ADJUSTABLE.
THE RUBBER ROLLER SPEED IS ADJUSTABLE TOO.
THE MACHINE HAS AN AUTOMATIC LUBRICATION SYSTEM. SO, YOU DO NOT NEED TO LUBRICATE ANY OF THE BEARING OR BEARING HOUSES.
I WANT TO UNDERLINE SOME REALLY IMPORTANT BENEFITS OF OUR PRODUCT;
6) OUR MACHINE’S DAILY CAPACITY IS 2000, 2500 PIECES IN A DAY.
7) LUBRICATION SYSTEM IS TOTALY AUTOMATIC. YOU DO NOT NEED TO PUSH OIL ANYWHERE.
8) SO WITH SUCCESFUL LUBRICATION, THE LIFE OF THE MACHINE EXTENDS.
9) THE BODY OF THE MACHINE IS STAINLESS STEEL.
10) BLADED ROLLER IS ON THE SPRING ARMS. DURING THE PROCESS, DURING THE FLESHING OPERATION, BLADES GET A SKIN FORM, SO YOU CAN GET A HOMOGENOUS FLESHING RESULT.
11) HOLDING ROLLER OF THE MACHINES HAS COATED HARD CHROMIUM SO YOU NEVER COME ACROSS CORROSION PROBLEMS. THE PROFIL OF THE HOLDING ROLLER IS BACK OF FISH. SO WHILE HOLDING OF THE SKIN DURING THE PROCESS, MATERIAL NEVER SLIP RIGHT OR LEFT SIDE.
12) MACHINE HAS 4 DIFFERENT EMERGENCY SYSTEMS. PLUS COVERS OF THE MACHINE HAVE AN EXTRA EMERGENCY SYSTEM SO WHEN THE COVERS ARE OPENED, MACHINE STOPS IMMIDIATELY FOR PROTECTION.
13) MAIN BODY PARTS ARE WELDED AND NORMALIZED. AFTER THAT BE SENT TO THERMAL TREATMENT FOR PROVIDING HIGH DURABILITY.
14) BLADED ROLLER IS ENOUGH TO DOMINATE ALL OVER THE MATERIAL.
15) FEEDING ROLLER IS COATED BY NITRIL RUBBER. HARDNESS OF THE RUBBER ROLLER IS 35-38 SHORE FOR SUITABLE TO PROCESS SHEEP AND GOAT SKINS.
16) GROOVED ROLLER.
17) ELECTRONIC CONTROL PEDAL FOR OPENING AND CLOSING ACTION.
18) AUTOMATIC WATER SUPPLY.
19) WE USE ONLY SCHNEIDER ELECTRICAL COMPONENETS IN WATERPROOF ELECTRIC CABINET.
